Boiler Machin

Boiler Machin

Tuesday 8 May 2012

BOILER MACHINE


A boiler or steam generator is a device used to create steam by applying heat energy to water
1.Convert actual steam rating into From and At 100 C

Steam capacity from and at 100 C (212 F) is equivalent steam capacity if operating conditions are reduced to atmospheric pressure.

Steam capacity = 8000 kg/hr at 10.5 kg/cm2 saturated
Feed water inlet = 30 C
Heat load = 8000 (664-30) Kcal/hr
= 5.072e06 Kcal/hr = 20.127e06 btu/hr = 5.8976 MW


Steam capacity = 8000 kg/hr at 10.5 kg/cm2 saturated
Feed water inlet = 30 C
Heat load = 8000 (664-30) Kcal/hr
= 5.072e06 Kcal/hr = 20.127e06 btu/hr = 5.8976 MW

where Sat steam enthalpy = 664 Kcal/kg
Inlet water enthalpy = 30 Kcal/kg
Steam enthalpy at 100C and 1 atm pressure = 540 Kcal/kg

Therefore, steam capacity F&A 100 C = 5.072e06/540
= 9392 Kg/hr


2. Heat Duty Calculations :

Let us calculate heat duty of a boiler generating 50,000 kg/hr at 65 bar and 485 C
Water inlet temperature = 105 C

Steam & water properties:

Superheated steam enthalpy at 65 bar & 485 C = 808 Kcal/kg
Saturated water enthalpy = 295 Kcal/kg

Heat Duty = 50000 x (808 - 105)
= 35.15e06 Kcal/hr (139.48e06 Btu/hr or 40.87 MW)